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Successful Pilot Plant and Laboratory Equipment Selection and Installation

Coming Fall 2025

20 hours  


This course focuses on equipment selection, installation, and operating issues of interest to pilot plant project managers, supervisors, designers and operators. Its focus is for the less experienced design and operating personnel but is often very useful for more experienced individuals to broaden their knowledge base.



During this course, you will:

  • Gain an overview of the common equipment used in pilot plants and laboratories, and how to select the right equipment for your needs
  • Examine how equipment choices impact layout and vice versa, and alternative equipment that may be available to you
  • Design and select key pieces of pilot plant and laboratory equipment for flexibility, reliability, and safety
  • Explore the selection and installation of equipment such as piping, reactors, seals, valves, pumps, and heat tracing
  • Learn the basics of piping design and reactor design


Instructor: Richard Palluzi

Course Hours

You Will Earn

You Will Earn

All hours listed are in Eastern Time (ET)

9:00 am – 5:00 pm

9:00 am – 5:00 pm

9:00 am – 5:00 pm

You Will Earn

You Will Earn

You Will Earn

2.0 Continuing Education Units

20 Professional Development Hours 

Course Details

Piping and Tubing

  • Piping basics
  • Materials specifications
  • Piping classes
  • Pressure-temperature ratings
  • Methods of joining pipe
    • Threading
    • Welding
    • Specialty connections
  • Pipe sealants
  • Tubing basics
  • Pressure-temperature ratings
  • Compression fittings
  • Flare Fittings
  • High pressure fittings
  • Weldless fittings
  • Plastic pipe
  • Plastic tubing
  • Vacuum fittings
  • Copper tubing
  • Misc. issues 

Valves

  • Ball valves
  • Plug valves
  • Globe valves
  • Metering valves
  • Gate valves
  • Butterfly valves
  • Sealless valves
  • Pinch valves
  • Check valves
  • Excess flow valves
  • Control valves
  • Solenoid valves
  • Manifolds
  • Sampling valves
  • Sight glass isolation valves
  • Cryogenic valves
  • Actuators
  • Regulating valves 

Seals

  • Lip seals
  • Packing
  • Mechanical seals
  • Double mechanical seals
  • Sealless designs
  • Sealless agitator issues
  • Gaskets
  • O-Rings
  • Common problems and issues of each type of seal
  • Design issues 

Pumps

  • Centrifugal 
  • Metering 
  • Progressive Cavity 
  • Tubing 
  • Diaphragm 
  • Sliding Vane 
  • Flexible Impeller
  • Turbine
  • Screw
  • Syringe
  • Rotary Lube
  • Guidelines for Effective Pump Installation
  • Pump Selection Criteria 

Reactor Mechanical Design Issues

  • Pressure Rating 
  • Reactor Closures
  • Commercial size reactors
  • Thermocouple Placement
  • Bracketing/supports
  • Wall effects
  • Linings and coatings
  • Reactor internals 

Instruments

  • Flow measurement
  • Level measurement
  • Pressure measurement
  • Temperature measurement
  • Specifications
  • Accuracy and precision 

Heat Tracing

  • Electric heat tracing
  • Steam heat tracing
  • Hot oil heat tracing
  • Heated enclosures
  • Guidelines and best practices
  • Insulation
  • High temperature protection
  • Electrically classified area issues 

Pilot Plant and Laboratory Unit Layout

  • Different types of layout strategies
  • Examples of good and bad layouts
  • Guidelines for effective layouts 

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