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Pilot Plant and Laboratory Safety

20 hours  


This course focuses on safety issues of interest to pilot plant project managers, supervisors, designers and operators. It is intended to give a working knowledge of the specific safety-related codes and established best practices that govern safe operation.



During this course, you will:

  • Learn the basics of flammability and how to use them to avoid fires and explosions
  • Improve safety reviews to meet your goals
  • Discuss the different types of hazard analysis and risk assessment, and how to choose the best method to most effectively meet your organization’s needs 
  • Understand safety issues regarding research space and how to avoid costly mistakes in the selection process
  • Examine common codes that affect laboratories and pilot plants
  • Address the requirements of NFPA 45 Standard on Fire Protection for Laboratories Using Chemicals
  • Review the principles of Area Electrical Classification as it applies to laboratories and pilot plants


Instructor: Richard Palluzi

Pilot Plant and Laboratory Safety

Pilot Plant and Laboratory Safety

Pilot Plant and Laboratory Safety

All hours listed are in Central Time (CT)

8:00 am – 4:30 pm

8:00 am – 4:30 pm

8:00 am – 12:00 pm

You Will Earn

Pilot Plant and Laboratory Safety

Pilot Plant and Laboratory Safety

2.0 Continuing Education Units

20 Professional Development Hours 

Course Details

Flammability Basics

  • Flash points
  • Autoignition temperatures
  • Explosion types
  • Explosive Limits
  • Inerting
  • Oxygen enriched atmospheres
  • Classification of flammable and combustible liquids
  • NFPA and OSHA issues
  • Hazard classifications 

Safety Reviews

  • Types of safety reviews and their purposes
  • Problems with safety reviews
  • Ensuring safety reviews meet their goals 

Hazard Analysis and Risk Assessment

  • Generic hazard analysis
  • What if hazard analysis
  • HAZOP
  • Fault tree/event tree analysis
  • Failure modes, effects and criticality analysis
  • Risk assessment issues 

Safety Inspections

  • Types of safety inspections and their purposes
  • Problems with safety inspections
  • Developing an effective safety inspection program 

Pilot Plant Space and Safety Considerations

  • Types of research space
  • Safety considerations for each type of space
  • Interior vs exterior locations
  • Laboratory vs pilot plant areas
  • Barricades vs other measures
  • Barricade design and operational considerations 

Law, Code, and Standard Compliance

  • Types of codes and their implications
  • Overview of common codes applicable to research operations
    • OSHA
    • EPA
    • Building codes
    • NFPA
    • ASME
    • Miscellaneous codes
  • Resolving Code Disputes 

NFPA 45 Standard on Fire Protection for Laboratories Using Chemicals

  • Overview
  • Laboratory construction requirements
  • Laboratory ventilation requirements
  • Flammable liquid storage
  • Miscellaneous requirements
  • Implications for research operations 

NFPA 70 ® National Electric Code ®

  • Overview
  • Definitions of hazardous areas
  • Determining hazardous areas
  • Summary of hazardous area requirements 

NFPA 496 Standard for Purged and Pressurized Enclosures for Electrical Equipment

  • Overview
  • Pressurization requirements
  • Implications for research operations
  • Purged enclosure design considerations
  • Control room design considerations
  • Problem areas 

NFPA 30 Flammable and Combustible Liquids Code

  • Overview
  • General requirements
  • Containers
  • Liquid storage
  • Implications for research operations 

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