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Laser Welding: Mastering the Technology

 Coming Fall 2025

Live in Chicago, IL

21 hours  


Gain a solid understanding of industrial laser welding and learn how to apply proven methods to solve real-world problems. This practical course will help you improve your laser welding operations, increase your process efficiency, and achieve high-quality, consistent laser welded assemblies and parts.



During this course, you will: 

  • Learn how to implement a laser welding process from concept to production 
  • Understand practical laser theory and learn how to select the right laser for your job
  • Understand the key parameters that affect high-quality weld production:
    – determine and calculate the operating parameters for your process
    – compute spot size, laser power, power density
  • Assess the technologies that are used to monitor laser beam performance and examine which technologies you need to monitor your process
  • Explore the welding of dissimilar materials
  • Identify supporting technologies—beyond the laser—needed for system integration  


Instructor: Marc Hernandez

This course is a prerequisite for attending Troubleshooting Laser Welds.

Course Hours

You Will Earn

You Will Earn

All hours listed are in Central Time (CT)

8:00am - 4:30pm

8:00am - 4:30pm

8:00am - 3:00pm

You Will Earn

You Will Earn

You Will Earn

2.1 Continuing Education Units

21 Professional Development Hours 

Please bring a scientific calculator for use during the course.

Course Details

Practical Laser Theory

Industrial Lasers

  • CO2 lasers 
  • Nd:YAG lasers 
  • Solid-state lasers 
    • Fiber lasers 
    • Direct diode lasers (DDL) 
  • Temporal profiles 
  • Spatial profiles 
  • Factors affecting laser selection 
  • Maintenance considerations 

Laser Beam Delivery

  • Optics 
  • Fiber optic delivery systems 
  • Remote welding systems 
  • Power losses 
  • Monitoring beam performance 

Weld Geometry

  • Nomenclature of the weld 
    • Aspect ratio 
    • Porosity 
  • Joint design 
    • Butt welds 
    • Lap welds 
    • Fillet welds 
  • Design criteria 
  • Fit-up tolerances 

Laser Welding

  • Material-energy interactions 
  • Power density control 
  • Shield gases
    • Selection and delivery 
    • Flow rate 
    • Direction 
  • Calculations
    • Spot size 
    • Power density 
    • Sizing the laser 

Pulsed (Power) Laser Welding vs. Continuous Power (CW) Laser Welding

  • Penetration 
  • Power density 
  • Pulse shape 
  • Power ramping 
  • Temperature control 

Welding Dissimilar Metals

  • Power density 
  • Heat-affected zone 
  • Fusion
  • Filler metals

Introduction to Laser Additive Manufacturing (LAM)

  • Overview 
  • Laser selection 
  • Powder selection 

Class Exercise: System Integration

  • Create a process and design a laser system from concept to final production.  

A Preview of Laser Weld Inspection

  • Pre-process 
    • Machine vision 
  • In-process 
  • Post-process 
  • Lab evaluation 

Overview of Laser Weld Defects

  • Weld defect terminology
  • Causes of weld defects  

Lessons Learned

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