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The Art and Science of Industrial Mixing

Coming Fall 2025

20 hours


This course covers the essentials of liquid mixing, both the equipment and the process. Parameters that influence mixing will be discussed to allow the participant to evaluate their existing mixing processes for optimization and improvement. Flow visualization in a transparent mixing vessel will demonstrate best practices and enhance course lectures. Class exercises using the Mixing Index will show its value in process evaluation and scale-up. This course is intended for both new and experienced personnel.



During this course, you will:

  • Learn what it takes to achieve good mixing and how to apply practical ideas to solve process problems
  • Examine the relationships between impeller power, pumping capacity, the Mixing Index, and blend time
  • Analyze different fluid mixing applications, such as liquid blending, solids suspension, powder addition, gas-liquid dispersion, and liquid-liquid mixing
  • Gain an understanding of the different types of impellers and when to use them
  • Calculate mixer power and geometrically similar scale-up operations
  • Identify ways to troubleshoot and improve your mixing intensive processes


Instructor: David Dickey

Course Hours

You Will Earn

You Will Earn

All hours listed are in Central Time

8:00 am – 4:30 pm

8:00 am – 4:30 pm

8:00 am – 12:00 pm


You Will Earn

You Will Earn

You Will Earn

2.0 Continuing Education Units

20 Professional Development Hours 

Please have access to a scientific calculator for use during the course.

Course Details

Mixing Terminology and Concepts

  • Processes
  • Equipment
  • Technology
  • Flow, shear, and pumping capacity

Mixing Impellers and Impeller Power

  • General purpose
  • Specific purpose
  • Different uses
  • Power measurements
  • Dimensionless numbers
  • Power correlations
  • Viscosity effects
  • Torque

Essentials of Mixer Design

  • Quantity
  • Difficulty
  • Mixing Index
  • Liquid blending
  • Blending applications

Flow Patterns

  • Axial, radial, and rotational flow
  • Video demonstrations
  • Computer models of fluid velocity
  • Radial, mixed, and axial flow impellers
  • Viscosity effects
  • Tank geometry effects

Liquid-Liquid Mixing

  • Design for blending applications
  • Blend time estimation
  • Immiscible liquid dispersion
  • Drop size and tip speed
  • High-shear dispersers

Mixer Evaluation Spreadsheet

  • Calculate Mixing Index
  • Calculate mixer power and torque
  • Evaluate Reynolds number and tip speed
  • Compare calculations for scale-up

Mixer Demonstration

  • Mixer performance
  • Effect of baffles
  • Different impellers
  • Performance comparisons

Solids‐Liquid Mixing and Gas‐Liquid Dispersion

  • Solid suspension applications
  • Levels of suspension
  • Dry solids incorporation
  • High-shear dispersers
  • Dispersion applications
  • Degrees of dispersion
  • Dispersion mechanisms
  • Impellers for gas dispersion
  • Mass transfer

Heat Transfer

  • Heat transfer applications
  • Types of heat transfer
  • Correlations and approximations 

Static Mixers

  • Mixer types
  • Mixing characteristics

Geometric Scale-up

  • Geometric similarity
  • Typical scale-up rules
  • Process impact of scale-up

Overview of Mixing Equipment

  • Equipment components
  • Similarities with all mixers
  • Tank dimensions and characteristics
  • Mixer mounting
  • Electric motors
  • Motor enclosures
  • Explosion-proof motors
  • Shaft Seals
  • Mixer Shafts
  • Materials of construction
  • Useful design calculation summary

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